Tig welding is an essential step in building a motorcycle roll cage because it provides structural integrity to the roll cage and prevents the welded joints from getting damaged while the bike is in motion.
To perform a tig welding, you will require a welding gun and accessories like a wire feeder, arc start box, and wire feed speed. The best tig welder for roll cages is the welding machine that provides the best welding quality. They can weld thick materials like stainless steel, aluminum, chrome-plated steel, etc.
So, in this article, I will tell you which tig welding machine can use to perform roll cages for cars and trucks.
Best TIG Welders For Roll Cages for the Money
|YESWELDER TIG-205DS HF TIG Welder||
|TOOLIOM 200A TIG Welder||
|S7 Tig Welder||
|Forney Easy Weld 261 TIG Welder||
|PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig Welder||
5 Best TIG Welders For Roll Cages
1) YESWELDER TIG-205DS HF TIG Welder
After testing and reading dozens of reviews, the Yeswelder TIG-205DS is the best welder for roll cages in the market.
A few things in life get me as excited as welding. The fact that I could weld without touching it? That would be enough to make my heart skip a beat, but this welder excites me even more.
It’s a high-frequency welder, which means that it emits HF electricity at a frequency of 9kHz. That’s much more powerful than a standard TIG welder, which emits the traditional frequency of 50Hz. That extra power means that it’s capable of welding steel thicker than 2mm with ease.
I don’t like conventional TIG welders because they make my skin crawl when I use them. We know it sounds weird, but the high frequency allows the welder to emit HF waves that don’t hurt my skin.
The unit also features an automatic start function that makes it convenient. No matter where you are, you can turn it on and be welding within seconds. It takes around a minute to heat up, but it should be fast enough for all applications.
And lastly, this welder is built with safety in mind. It has automatic voltage compensation, over-current protection, overload protection, and automatic temperature control.
This welder is the go-to welder for all of my welding needs. And I know many people who agree.
Features of the YESWELDER TIG-205DS HF TIG Welder
The TIG-205DS is capable of arc starting without contact. So not only is it very safe to use, but it will also save you a lot of time during welding. I tested it out by attaching the positive wire to a piece of metal and then turning on the welder. It started to arc and could weld in less than a minute.
The high-frequency arc makes it so versatile too. It can stick and TIG welding, so you can switch from one to the other as needed. It also has a 60% duty cycle so you won’t get fatigued after working hours.
Besides, the TIG-205DS also includes an HF stick starter, and it’s the best of its kind. I didn’t have any problems with the starter, and it’s easy to adjust if the stick goes out or gets stuck on the table.
2) TOOLIOM 200A TIG Welder
TOOLIOM 200A is the ideal welder for beginners and hobbyists that want to experiment with TIG welding or stick welding but want to invest in something other than a professional model.
This very affordable entry-level tig welder can do everything you’d expect from a higher-priced welder. It’s plug-and-play, meaning you can set it up in minutes and get straight to work.
As an electric arc welder, the TOOLIOM 200A works on AC power (120 or 230 V) and features a compact size for easy transport. It is capable of stick and TIG welding, and the included consumables are all you’ll need to get started.
The safety guards, including a built-in heat shield, keep the welder safe from flying debris. In addition to reducing tungsten consumption, the machine has a high-frequency start that enhances weld productivity.
The TOOLIOM 200A is ETL-certified welder that is widely recognized as having high-quality standards, and the TOOLIOM line meets those standards.
So, you know that you can trust this unit to get the job done right.
My main complaint about this machine is that the controls are tough to adjust. It takes a lot of experience to learn how to change the settings.
Even after learning it’s easy to screw up a weld. It’s not something I’d recommend for someone who is still learning.
Features of the TOOLIOM 200A TIG Welder
It’s also great because the welder will shut off automatically if it gets overheated, saving you the hassle of constantly turning it off. This is one of the first things to go wrong with any other welder, and it isn’t enjoyable.
Because of the versatility of the welder, it’s easy to travel with. There are only two ports (the TIG and the stick), and they’re both removable.
It’s also important to note that there’s no wire feeder included. If you want to weld different metals, you’ll need to get one separately.
With that said, it is still an excellent deal overall. This welder will be useful for someone interested in TIG welding, and it’s cool.
3) S7 TIG Welder
The S7 tig welder is an interesting-looking device – it looks like a little handheld welding machine that is portable!
You can use it indoors and outdoors, and it’s compact enough to fit in the palm of your hand – so it can easily go wherever you want. The machine weighs around 8 pounds, which makes it easier to carry, and it only has a small power cord to connect to AC power. It can handle TIG welding and the arc process for metalwork.
It can weld stainless steel and aluminum up to 0.8 mm thick and handle metal thicknesses of up to 2.5 mm. Therefore, you can use this to weld in tight spaces where it would be hard to access a large welding machine, like around corners.
It comes with a torch that holds three sticks of tungsten or seven sticks of argon welding rod, and you can use that to cut, grind, and polish metals. Also, it has four interchangeable electrode holders, which are tricky to change out.
However, the electrode holder is attached to a spring-loaded contact block with a pressure knob that can tighten.
During welding, the machine automatically compensates for voltage fluctuations and overvoltages that may occur. In order to prevent damage, you can stop the arc and disconnect the power source once you’re done.
It does take a little practice to get good at using it – the machine comes with a guide that helps you, but after a while, you might want to invest in some welding lessons or ask for help from someone who knows what they’re doing.
Features of the S7 Tig Welder
The S7 Tig welder is easy to use, but it doesn’t come with a lot of accessories. The only accessories you get are the manual, the tungsten stick, the electrode holder (which works with AC), and a safety wire that comes in a handy clip.
As for the tungsten stick, you can choose from three sticks of tungsten (9 inches) or seven sticks of argon (14 inches).
The argon welding rod makes holes and grooves for a welded joint, and the tungsten sticks are great for grinding dents and dings.
4) Forney Easy Weld 261 TIG Welder
When I first looked at the Forney Easy Weld 261 tig machine, I was surprised that it came with a carrying bag. The TIG welder was priced reasonably under 1000 dollars, but it’s worth checking out because this is a pretty good value.
It has all the essential tools and an integrated handle, allowing you to carry it around easily. The handle also provides a sturdy grip when using the welder.
Besides, it features a 14 amp output, which is sufficient for welding 1/4-inch steel plates. That means you can quickly get through a welding job before you need to recharge the battery. This portable tig welder also has an infinity voltage and wire feed speed control, which makes it easy to set the perfect settings.
This portable welding machine has a built-in handle and shoulder strap, so you don’t have to lug around a bulky device. And the small dimensions also mean you can fit the tig welder in your vehicle for transport.
In addition, the machine comes with a couple of accessories, including a ground clamp, which is necessary to connect the welding machine to a work surface.
A 9.5-volt Lithium Ion battery powers this tig welder and has a rechargeable battery that can last up to 50 hours. Once the battery has run down, you can plug it into the charger or use the built-in solar panel on the front of the welder to charge the battery during the day.
Features of the Forney Easy Weld 261 TIG Welder
Unlike other machines, this has an automatic power switch and an automatic cut-off button, so you don’t have to worry about the device getting damaged.
There are also two separate switches for the welding gun and the ground clamps, so you can ensure that you get the right one for each job. The tig welder comes with a 12-month warranty, and if anything goes wrong, Forney will send out a technician to repair it for you.
The Forney Easy Weld 261 tig welder is a powerful and versatile tig welder for the price. It has all the essential tools and an integrated handle, allowing you to carry it around easily.
5) PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig Welder
The CK17 is the top seller in our tig welder category, and it has been for a while now. For its price point, the CK17 delivers exceptional performance and has received rave reviews from users and professional welders worldwide.
With a lifetime guarantee and a wide variety of replacement parts, the CK17 is an excellent choice for any metal welder and should be on your shortlist. It equips with two different versions of gas.
However, the first is a 200Hz pulse frequency version suitable for a wide range of applications, including thinner metals like aluminum. In addition, there is a 100Hz version of constant frequency which works great for thicker metals like stainless steel.
On top of that, it features advanced inverter technology with pulse width modulation, meaning that the user can choose between the power of a 200Hz tig or a 100Hz stick for more precision.
The CK17 is equipped with two different versions of gas. In addition, there is a 100Hz version of constant frequency which works great for thicker metals like stainless steel.
It has a large work area of 8’x9′, which makes it suitable for the most difficult jobs.
One of the highlights of the CK17 is the large dual-hand controls. Both controls are independently set with a 10-inch diameter, making them easily accessible and highly responsive.
Features of the PRIMEWELD TIG225X Welder
The CK17 has two options for the gas nozzle, and they both perform flawlessly. One is a simple air-cooled nozzle, and the other is an advanced ceramic-coated air-cooled nozzle.
Both of these nozzles are made from the highest quality materials available and will provide the best performance possible.
While we love the CK17, the CK17B is the next best thing and is our second-ranked tig welder. Both models are great choices and should be on your shortlist if you’re considering a tig welder.
There are lots of reasons why welders use roll cages. This post will list only four of them. To start, here are the reasons to use a welded cage. Roll cages offer protection for the welder when welding. Welding equipment and gear can be expensive and dangerous. Welding involves working with hot metal, which poses a danger to the welder.
Because of this, welding safety regulations require welders to wear helmets, protective clothing, and shields. This can add up quickly to hundreds of dollars worth of equipment. Despite this, the best tig welder for roll cages helps protect the welder while wearing the proper protective gear.